Feeding Systems
Vibratory Feeder Bowl Systems
Attica Automation designs and builds vibratory
feeder systems for reliable, repeatable part feeding
and orientation.
Our feeder bowls can be configured for a wide range
of part geometries, feed rates, and orientation
requirements. Systems are available as complete new
builds, custom applications, or retooled existing
feeders.
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Feeder Bowls Running — Video Area
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Feeder Bowl Types
Automatic Part Feeding & Orientation
What Are Vibratory Feeder Bowls?
Vibratory Feeder Bowls are automated part-feeding systems
designed to separate, orient, and deliver bulk parts in a
consistent position to downstream equipment. Parts are
placed into the feeder bowl in bulk. Through controlled
vibration and custom tooling, the parts travel around the
bowl where they are sorted and oriented before being
discharged in the correct position.
Typical Parts
- Screws
- Bolts
- Studs
- Washers
- Pins
- Rivets
- Stampings
- Plastic Components
- Machined Components
- Custom Parts
Benefits of Vibratory Feeder Bowls
- Consistent Part Orientation
- High Feed Rates
- Reduced Manual Part Handling
- Improved Production Efficiency
- Repeatable Part Delivery
- Continuous Automatic Feeding
- Integration With Existing Automation
-
Custom Tooling for Difficult Part Geometries
- Reduced Operator Involvement
- Reliable Feeding for High-Volume Production
Each feeder system is designed around the specific part,
required orientation, desired feed rate, and downstream
equipment. Feed rate and performance depend on the complete
part geometry, weight, center of gravity, surface condition,
required orientation, and downstream equipment.
Built for Industrial Production
Quality Feeder Bowl Construction
Attica Automation feeder bowls are constructed for long-term
use in demanding production environments. Our feeder bowls
are manufactured using
11 GA 300-Series Stainless Steel to provide
a strong, durable bowl structure with excellent resistance
to corrosion and everyday industrial use.
Standard Construction
-
11 GA 300-Series Stainless Steel Bowl
Construction
- Heavy-Duty Welded Construction
- Custom Fabricated Orientation Tooling
- Reinforced Tooling Where Required
-
Designed for Continuous Industrial Operation
-
Application-Specific Construction Based on Part
Requirements
Hardened Steel High-Wear Components
Areas that experience increased part contact,
abrasion, or wear can be constructed from or
reinforced with hardened steel.
- High-Wear Tooling Areas
- Part Contact Surfaces
- Discharge Tooling
- Selectors
- Rails and Guides
- Orientation Features
- Other High-Wear Locations
Built Around the Application
Material selection, tooling construction, wear surfaces, and
feeder configuration are determined by the specific
application. Part material, weight, geometry, production
rate, orientation requirements, and expected wear are all
considered when designing the feeder.
Quality construction, application-specific tooling, and
attractive lead times help make Attica Automation feeder
systems a practical solution for both new equipment and
existing production lines. Our goal is to build a feeder
that not only feeds the part correctly, but is constructed
to withstand the demands of the production environment.
High-Speed Feeding for Headed, Flanged & Shanked Parts
Screw Feeder Bowls
Screw Feeder Bowls are designed for parts with a defined
head, flange, shoulder, or similar feature with a shank
extending from it.
Typical parts include: Screws, bolts,
studs, rivets, pins, threaded fasteners, flanged components,
double-ended fasteners, and similar headed-and-shank
components.
Available Screw Feeder Bowl Sizes: 15"
| 24" | 30" | 36" | 42"
Available in Clockwise and Counter-Clockwise
Rotation
For parts with simple geometry and favorable feeding
characteristics, feed rates can reach
800+ Parts/Minute. Screw Feeder Bowls are
not limited to simple parts. Custom tooling and orientation
features can be incorporated to accommodate difficult part
geometries, challenging centers of gravity, and more complex
orientation requirements.
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42" Feeder Bowl Running Parts
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Screw Feeder Part Dimensions
Use the drawing letters below:
- (A) Shank Length
- (B) Head / Flange Diameter
- (C) Shank Diameter
-
(D) Double-Ended Extension
Above Head
15" Screw Feeder Bowl
CW / CCW Available
| Part Specification |
Inch |
Metric |
| (A) Maximum Shank Length |
3" |
76.2 mm |
|
(B) Maximum Head / Flange Diameter
|
1" |
25.4 mm |
| (C) Maximum Shank Diameter |
.25" |
6.35 mm |
|
(D) Maximum Double-Ended Extension
Above Head
|
1.75" |
44.45 mm |
Potential Feed Rate – Simple Geometry: 900+
PPM
24" Screw Feeder Bowl
CW / CCW Available
| Part Specification |
Inch |
Metric |
| (A) Maximum Shank Length |
4" |
101.6 mm |
|
(B) Maximum Head / Flange Diameter
|
2" |
50.8 mm |
| (C) Maximum Shank Diameter |
.625" |
15.875 mm |
|
(D) Maximum Double-Ended Extension
Above Head
|
2.5" |
63.5 mm |
Potential Feed Rate – Simple Geometry: 900+
PPM
30" Screw Feeder Bowl
CW / CCW Available
| Part Specification |
Inch |
Metric |
| (A) Maximum Shank Length |
6" |
152.4 mm |
|
(B) Maximum Head / Flange Diameter
|
2.25" |
57.15 mm |
| (C) Maximum Shank Diameter |
.75" |
19.05 mm |
|
(D) Maximum Double-Ended Extension
Above Head
|
2.75" |
69.85 mm |
Potential Feed Rate – Simple Geometry: 600+
PPM
36" Screw Feeder Bowl
CW / CCW Available
| Part Specification |
Inch |
Metric |
| (A) Maximum Shank Length |
8" |
203.2 mm |
|
(B) Maximum Head / Flange Diameter
|
2.25" |
57.15 mm |
| (C) Maximum Shank Diameter |
.875" |
22.225 mm |
|
(D) Maximum Double-Ended Extension
Above Head
|
3" |
76.2 mm |
Potential Feed Rate – Simple Geometry: 600+
PPM
42" Screw Feeder Bowl
CW / CCW Available
| Part Specification |
Inch |
Metric |
| (A) Maximum Part Length |
10" |
254 mm |
|
(B) Maximum Head / Flange Diameter
|
2.25" |
57.15 mm |
| (C) Maximum Shank Diameter |
1" |
25.4 mm |
|
(D) Maximum Double-Ended Extension
Above Head
|
3.5" |
88.9 mm |
Potential Feed Rate – Simple Geometry: 600+
PPM
Typical Part Capacity: These values are
intended as general application guidelines. Custom tooling
or modifications can be added when part geometry or
orientation requirements make standard feeding more
difficult.
High-Speed Feeding for Thin, Circular Parts
Washer Feeder Bowls
Washer Feeder Bowls are designed for parts with a thin,
circular or ring-shaped geometry.
Typical parts include: Flat washers,
spacers, retaining rings, thin circular stampings, gaskets,
seals, and similar round components.
Available Washer Feeder Bowl Sizes:
15" | 24" | 30"
Available in Clockwise and Counter-Clockwise
Rotation
For simple, consistently shaped parts, feed rates can reach
800+ Parts/Minute. Washer Feeder Bowls can
also be modified with custom tooling and orientation
features for difficult part geometries or parts that do not
naturally feed in the required orientation.
Washer Feeder Part Dimensions
Use the drawing letters below:
- (A) Outside Diameter
- (B) Thickness
15" Washer Feeder Bowl
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15" Washer Feeder Photos
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15" Washer Bowl Running Parts
| Part Specification |
Inch |
Metric |
| (A) Maximum Outside Diameter |
.75" |
19.05 mm |
| (B) Maximum Thickness |
.25" |
6.35 mm |
Potential Feed Rate – Simple Geometry: 800+
PPM
24" Washer Feeder Bowl
Photo / Video To Add
24" Washer Feeder Photos
Content document requests photos to
be added.
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24" Washer Bowl Running Parts
| Part Specification |
Inch |
Metric |
| (A) Maximum Outside Diameter |
1.5" |
38.1 mm |
| (B) Maximum Thickness |
.375" |
9.525 mm |
Potential Feed Rate – Simple Geometry: 800+
PPM
30" Washer Feeder Bowl
CW / CCW Available
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30" Washer Bowl Running Parts
| Part Specification |
Inch |
Metric |
| (A) Maximum Outside Diameter |
2" |
50.8 mm |
| (B) Maximum Thickness |
.5" |
12.7 mm |
Potential Feed Rate – Simple Geometry: 800+
Parts/Minute
Typical Part Capacity: These values are
intended as general application guidelines. Custom tooling
can be added when part geometry or orientation requirements
make standard feeding more difficult.
Designed Around Your Part
Custom Feeder Bowls
When a standard Screw Feeder or Washer Feeder is not the
right solution, Attica Automation can design a Custom Feeder
around the specific part and production requirements.
Available Custom Feeder Bowl Sizes: 6"
| 8" | 10" | 12" | 15" | 18" |
21" | 24" | 27" | 30" | 36" |
42"
Designed Around
- Part Size
- Part Shape
- Part Weight
- Material
- Center of Gravity
- Required Part Orientation
- Required Feed Rate
Machine & Integration Requirements
- Discharge Height
- Discharge Direction
- Existing Equipment Layout
- Downstream Automation
- Inspection Requirements
- Customer-Specific Tooling Requirements
Every Custom Feeder is developed around the requirements of
the individual application rather than a predetermined
part-size range.
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Custom Feeder Bowls Running
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Flip, Bolt-In & Custom Orientation Tooling for Difficult
Parts
Custom Part Orientation Tooling
Custom Part Orientation Tooling is available for parts that
require additional control or orientation before entering
the final feeder tooling.
- Custom Flip Tooling
- Bolt-In Tooling
- Head-Heavy Part Orientation
- Part Flipping or Repositioning
- Orientation of Double-Ended Parts
- Controlled Transitions into Final Tooling
- Custom Guides and Selectors
- Application-Specific Orientation Features
Bolt-In Tooling
Bolt-In Tooling can provide a removable or replaceable
tooling solution for applications where different tooling
configurations may be required. Depending on the
application, bolt-in tooling can make future modification,
replacement, maintenance, or retooling easier without
requiring permanent changes to the entire feeder bowl.
Custom orientation tooling can be incorporated into a new
feeder or, when practical, integrated into an existing
feeder system.
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Bowls Running with Bolt-In Tooling
Restore & Extend Feeder Life
Complete Feeder Refurbishing
Full feeder refurbishing is available for existing systems.
Depending on the condition of the equipment, refurbishing
may include bowl restoration, tooling repair, tooling
modification, drive restoration, replacement of worn
components, cleaning, feed adjustments, and updated mounting
components.
Refurbishing can be a cost-effective option for extending
the usable life of an existing feeder system.
Added Protection, Quieter Operation & Longer Feeder Life
Coatings
Urethane lining is available to help protect both the feeder
bowl and the parts being handled.
Our standard urethane option includes
urethane applied to the
bottom of the feeder bowl and the
bottom of the return pan. Urethane can also
be applied up the feeder track when
additional wear protection or part protection is needed.
-
Protects the Feeder Bowl from Abrasion
— Helps reduce wear on the bowl bottom and other
high-contact areas.
-
Helps Prevent Bowl Damage — Reduces
impact on the bowl bottom, helping protect against
deformation, cracking, and premature wear.
-
Protects Parts from Damage — Provides a
softer contact surface when parts are dumped into the
bowl, helping reduce scratching, denting, and other
impact-related damage.
-
Reduces Noise — Helps absorb part
impact and vibration, making the feeder bowl quieter
during operation.
-
Improves Traction — Urethane can help
reduce slippage caused by oil or other surface
conditions, improving part movement through the feeder.
-
Helps Defeat Hydrostatic Tension —
Urethane lining can help reduce sticking or holding
effects caused by liquid films between the part and bowl
surface.
-
Extends Usable Bowl Life — By reducing
impact, abrasion, and wear on the feeder bowl, urethane
can help extend the usable life of the system.
-
Urethane Track Lining Available — For
applications requiring additional protection, urethane
can also be applied up the feeder track to help protect
both the parts and feeder tooling.
Standard urethane coverage includes the bowl bottom and
return pan bottom, with additional track coverage
available based on the application.
Feeder Mounting
Feeder Mounting & Vibration Isolation
Feeder systems are available with
thick, oversized rubber feet designed to
improve vibration isolation.
3-way adjustable foot cups provide
additional adjustment during installation and make feeder
positioning and alignment easier.
Rubber Feet & 3-Way Adjustable Foot Cups
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Components for Feeding, Sensing & Automation Systems
Feeder Components & Automation Products
Attica Automation distributes a variety of components used
in vibratory feeding, part handling, sensing, and automation
applications.
- Drive Unit Components
- Vibratory Inline Components
- Feeder Controllers
- Sensors
- Fiber Optics
- Vision Cameras
- Pneumatic Components
- Air Jet Components & Systems
- Replacement and Application-Specific Components
Components can be supplied for new equipment, replacement
parts, system upgrades, and existing feeder applications.
Compact Pneumatic Part Control
Air Jet Systems
Air jets are available for feeder bowl tooling and other
automation applications where controlled air is used to
assist with part orientation, rejection, separation, or
movement.
Available Air Jet Sizes
- 1/8" Hole Diameter Air Jet
- 3/16" Hole Diameter Air Jet
- 1/4" Hole Diameter Air Jet
Complete Air Jet Systems Can Include
- Air Jet
- Clamp
- Clamp Fasteners
- Quick-Connect Fittings
- Air Manifolds
- Pneumatic Hose
The clamp and Air Jet Tab style design allows the air jet to
be positioned and adjusted based on the requirements of the
application. Air jet systems can be incorporated into new
feeder systems or supplied as individual components for
existing equipment.
Various air jet sizes, fittings, manifolds, hoses, and
mounting components are available to suit the requirements
of the application.
Planning & Integration Support
Engineering & Layout Drawings
2D and 3D plan views are available with every
feeding system.
These drawings can assist with:
- Machine layout
- Automation integration
- Feeder placement
- Discharge positioning
- Operator access
- Guarding
- Installation planning
- Downstream equipment design
Support After Installation
On-Site Service
On-site service is available for feeder inspection,
troubleshooting, adjustment, installation support, and
system evaluation.
Bowl modifications and tooling fabrication are completed at
our facility and are not available as on-site services.
Send Us Your Part
Not Sure Which Feeder You Need?
Choosing the correct feeder depends on much more than one or
two part dimensions. Send us the following information and
we can evaluate the application:
- Part drawing
- Part dimensions
- Part weight
- Part material
- Photos of the Part
- Required Orientation
- Required Parts/Minute
- Desired Discharge Height
- Desired Discharge Direction
- Details About Downstream Equipment
- Sample Parts, When Available
Request a Feeder Evaluation
Our team can review your application and recommend the
appropriate feeder bowl size, tooling approach, and
overall feeding configuration.
Contact Us
Every Feeder Is Application-Specific
The capacities listed on this website are intended to help
identify a starting point for feeder selection. Actual
feeder capacity and achievable production rate depend on the
complete application.
Screw Feeders, Washer Feeders, and Custom Feeders can all be
modified with application-specific tooling to accommodate
difficult part geometries and orientation requirements. Bowl
size, tooling, orientation method, discharge configuration,
and mounting can all be customized to meet the requirements
of the part and production system.